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Data Acquisition
PLCs capture cycle counts, downtime events, and quality results in real time.
Industrial Automation
Automation Companies in UAE
We are one of the leading industrial automation companies in the UAE, providing integrated automation solutions for a wide range of industries. Our expertise includes PLC and SCADA control systems for process industries, factories, and utilities.
We operate our own manufacturing facility for control panels and power switchgear, fully approved and compliant with industry standards.
Our automation systems improve productivity, enhance safety, and increase energy efficiency through smart control, data logging, and predictive maintenance. From design to commissioning, we follow ISO and IEC standards.
We also provide complete documentation and reliable after-sales support. Our engineering team offers 24/7 service, operator training, and remote diagnostics, helping clients transition toward Industry 4.0 with future-ready automation solutions.
- PLC panels as per IEC 61439
- SCADA dashboards & reports
- HVAC & BMS integration
- Process instrumentation
- Energy management systems
- Industrial IoT connectivity
- Flow meter integration
- Factory automation
- Preventive maintenance
- 24/7 technical support
Speak with Professionals
Get in touch with our team of engineers for clear guidance and fast, reliable support tailored to your needs. We deliver complete automation solutions, including control panels, PLC programming, SCADA systems, and HVAC automation projects.
As a leading system integrator companies in UAE, we support you at every stage of your project—from concept design to final installation. Our goal is to ensure your systems run safely, efficiently, and reliably while reducing energy consumption. Partner with us for dependable automation solutions and long-term peace of mind.
SCADA System
Visualize · Monitor · Control
We provide complete SCADA (Supervisory Control and Data Acquisition) systems that enable real-time monitoring, visualization, and control of industrial processes. Our SCADA solutions help operators track equipment performance, manage alarms, analyze historical data, and improve operational efficiency across industries such as manufacturing, utilities, water treatment, HVAC, and oil & gas.
Our engineering team delivers reliable and scalable SCADA platforms using leading technologies including Siemens WinCC, Allen-Bradley FactoryTalk, Movicon, and FULTEK WinTr SCADA systems. From system design and PLC integration to commissioning and operator training, we ensure secure, user-friendly, and future-ready SCADA solutions tailored to your operational requirements.
SIEMENS Win cc
Clarity in Control-Reliable SCADA Visualization-Process Control Intelligence
SIEMENS Win cc
Clarity in Control-Reliable SCADA Visualization-Process Control Intelligence
High- Intelligent Visualization for Smart Automation
Siemens WinCC is a powerful SCADA and HMI platform designed for reliable, real-time visualization and control of industrial processes. It enables operators to monitor equipment, analyze process data, manage alarms, and optimize performance through intuitive graphical interfaces. Scalable from single machines to large plant-wide systems, WinCC integrates seamlessly with Siemens PLCs and supports Industry 4.0 initiatives with secure data connectivity, diagnostics, and reporting—making it a trusted solution for mission-critical automation applications.
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- Natively integrates with Siemens PLCs and TIA Portal for high-performance, reliable automation. •
- Provides real-time monitoring, advanced alarm management, trending, and historical data analysis. •
- Supports systems from single machines to large plant-wide SCADA with strong cyber security and Industry 4.0 readiness.
Fultek Win TR
Reliable and smart visualization software
Fultek Win TR
Reliable and smart visualization software
Real-Time Insight. Real-World Impact
Fultek WinTR SCADA is a reliable and user-friendly visualization platform designed for monitoring and controlling industrial processes in real time. It provides clear graphical interfaces, alarm management, and data logging to help operators maintain stable and efficient operations. Well suited for small to medium automation systems, WinTR integrates smoothly with PLCs and field devices, offering a cost-effective SCADA solution for water treatment, utilities, and industrial applications.
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- Easy-to-configure screens and controls, ideal for operators and maintenance teams. •
- Provides real-time visualization, alarm handling, and data logging for stable plant operation.
- Well suited for small to medium automation systems such as water treatment, utilities, and industrial plants.
EMERSON Movicon
Precision-Reliability- Performance
EMERSON Movicon
Precision-Reliability- Performance
Reliable SCADA for Mission-Critical Systems.
Movicon SCADA is a powerful and flexible industrial visualization platform designed for real-time monitoring, control, and data analysis of complex processes. It offers advanced features such as alarm management, historical data logging, reporting, and seamless integration with a wide range of PLCs and field devices. Built for scalability and reliability, Movicon supports modern industrial requirements and is widely used in manufacturing, utilities, energy, and water treatment applications.
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- Supports a wide range of PLCs and industrial protocols, enabling easy integration across different automation platforms. •
- Offers real-time monitoring, alarm management, trending, and historical data analysis for improved process control. •
- Designed for applications ranging from small systems to large, distributed industrial plants with high reliability.
Allen Bradley Factorytalk
Smart-Accurate-Performance without Compromise
Allen Bradley Factorytalk
Smart-Accurate-Performance without Compromise
Engineered for Precision Monitoring.
Allen-Bradley FactoryTalk SCADA is a robust industrial automation platform designed for real-time monitoring, control, and data visualization of plant operations. It provides powerful tools for alarm management, historical data analysis, and system diagnostics, enabling operators to improve productivity and maintain process reliability. Seamlessly integrated with Rockwell Automation controllers and networks, FactoryTalk is widely used in manufacturing, utilities, and process industries for scalable, secure, and mission-critical SCADA applications.
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- Natively integrates with Allen-Bradley PLCs and Rockwell Automation systems for reliable, high-performance control.
- Provides real-time visualization, alarm management, and historical data logging for better operational decisions. •
- Suitable for small systems to large plant-wide deployments with strong security and system reliability.
HVAC Automation
Smarter Climate Control for Energy-Efficient Facilities
We provide smart HVAC automation solutions that keep buildings comfortable and reduce energy use. Our systems are ideal for commercial, industrial, and critical facilities and integrate smoothly with BMS, Data acquisition systems, and other automation networks. With central control of temperature, airflow, and humidity, they create a healthy indoor environment, lower operating costs, and improve overall energy efficiency.
Water Treatment Solutions
Reliable. Efficient. Sustainable.
We provide advanced wastewater treatment solutions for industrial, commercial, and municipal projects. Our systems treat and recycle water efficiently, lowering environmental impact while meeting discharge and reuse standards. We design custom technologies such as filtration, sedimentation, membrane bioreactors (MBR), and UV disinfection to match the exact needs of each site. Our goal is to ensure high performance, full regulatory compliance, and long-term reliability.
RO – Reverse Osmosis Plants
Process Water · Utility Water · Desalination
RO – Reverse Osmosis Plants
Process Water · Utility Water · Desalination
High-Efficiency Reverse Osmosis Systems
Reverse Osmosis (RO) systems are used to remove dissolved salts, minerals, and impurities from water using semi-permeable membranes. We design skid-mounted RO plants for process water, boiler feed, and utility applications with fully automated operation.
- Multi-stage pre-filtration, dosing, and cartridge filters.
- Low-energy, high-recovery membranes to reduce operating cost.
- PLC-based control for pressure, flow, and permeate quality monitoring.
STP – Sewage Treatment Plants
Residential · Industrial · Commercial
STP – Sewage Treatment Plants
Residential · Industrial · Commercial
Compact & Modular STP Solutions
Our STP systems treat domestic and industrial sewage to meet discharge or reuse standards. We integrate primary, secondary, and tertiary treatment with automated control and remote monitoring for reliable operation.
- Clarifiers, aeration tanks, sludge handling, and disinfection units.
- Packaged STP units for buildings, camps, and communities.
- SCADA integration for flow, level, and quality parameter monitoring.
ETP – Effluent Treatment Plants
Industrial Effluent · Process Wastewater · Compliance
ETP – Effluent Treatment Plants
Industrial Effluent · Process Wastewater · Compliance
Effluent Treatment for Industrial & Process Wastewater
Effluent Treatment Plants (ETP) are designed to treat process wastewater with high levels of chemicals, oils, suspended solids, and COD/BOD. We engineer ETP systems to meet local discharge norms and support partial or full reuse where feasible.
- Physico-chemical treatment (coagulation, flocculation, clarification).
- Oil & grease removal, equalisation tanks, and sludge management.
- Optional tertiary polishing (filtration, activated carbon, RO) for reuse.
Biological Treatment
MBR · MBBR · Activated Sludge
Biological Treatment
MBR · MBBR · Activated Sludge
Advanced Biological Process Design
Biological treatment uses microorganisms to break down organic pollutants in wastewater. We design conventional and advanced biological systems based on influent characteristics, load variation, and site conditions.
- Technologies: Activated sludge, MBR, MBBR, SBR.
- Optimized aeration control for energy-efficient operation.
- Online DO, MLSS, and flow monitoring for stable biological performance.
Odor Control Units
Pump Stations · STP Inlets · Sludge Areas
Odor Control Units
Pump Stations · STP Inlets · Sludge Areas
H2S & Odor Mitigation Solutions
Odor Control Units (OCUs) are deployed in pump stations, STP inlets, sludge handling areas, and industrial effluent pits to remove H2S and other nuisance gases, improving safety and working conditions.
- Dry media scrubbers, chemical scrubbers, and activated carbon units.
- Custom-designed ducting, blowers, and extraction systems.
- Gas sensors and alarm integration for safe plant operation.
Process Automation
Smarter, Safer and More Efficient Plants
We provide industrial automation services that increase efficiency, accuracy, and reliability. Our machine automation includes process control, plant digitization, centralized monitoring, and asset management so facilities run smarter and faster. Our team of engineers and technicians supports both new projects and system upgrades. As a trusted system integrator in the UAE, we design every solution to match your production goals and technical needs. We also build IIoT-based systems with real-time data and smart automation to cut downtime and improve decisions. From planning and design to installation and maintenance, we ensure every project runs smoothly.
Process Control Automation
PLC · PID · Interlocks · Sequencing
Process Control Automation
PLC · PID · Interlocks · Sequencing
Stable, Accurate & Safe Process Control
We design PLC-based process control systems with precise PID loops, safety interlocks, and automated sequencing to ensure consistent product quality and safe plant operation.
- PID control for flow, pressure, temperature, and level.
- Interlocks and permissives for safe startup and shutdown.
- Batch, continuous, and hybrid process automation.
Plant Digitization
Digital Twins · Data Logging · Visualization
Plant Digitization
Digital Twins · Data Logging · Visualization
From Manual Operations to Smart Digital Plants
We convert conventional plants into digitally monitored systems with real-time dashboards, historical data, alarms, and performance analytics.
- SCADA dashboards with trends and reports.
- Digital representation of processes and assets.
- Historical data for optimization and audits.
Centralized Monitoring & SCADA
Alarms · Trends · Remote Access
Centralized Monitoring & SCADA
Alarms · Trends · Remote Access
Single Control Room for Complete Plant Visibility
Our centralized SCADA systems allow operators and managers to monitor the entire facility from one location, improving response time and decision-making.
- Alarm prioritization and escalation.
- Live and historical trend analysis.
- Remote monitoring via secure connections.
Asset & Maintenance Management
Run Hours · Condition Monitoring · Reliability
Asset & Maintenance Management
Run Hours · Condition Monitoring · Reliability
Extend Equipment Life & Reduce Downtime
We implement asset monitoring systems that track equipment health, run hours, and maintenance schedules to improve reliability.
- Run-hour tracking and maintenance alerts.
- Condition-based monitoring integration.
- Reduced unplanned downtime.
IIoT & Smart Automation
Real-Time Data · Analytics · Optimization
IIoT & Smart Automation
Real-Time Data · Analytics · Optimization
Smarter Decisions with Real-Time Insights
Our IIoT-based automation solutions deliver real-time data, analytics, and actionable insights to optimize production and reduce downtime.
- Cloud or on-prem IIoT architectures.
- Live KPIs, dashboards, and analytics.
- Data-driven optimization and alerts.
Port and Fuel Farm Automation
Smart Inventory Management and Data Logs
We provide automation solutions for ports and fuel farms to improve safety, efficiency, and sustainability. Our systems integrate advanced technology for real-time monitoring and emergency response, accurate inventory tracking to reduce manual errors, and automated documentation for full regulatory compliance. We help lower emissions through optimized routing and reduced idle time, and offer tank gauging for real-time measurement of volume, temperature, and density. These solutions cut labor costs, improve energy efficiency, and support eco-friendly logistics.
Real-Time Monitoring & Emergency Response
SCADA · Alarms · ESD · Safety Interlocks
Real-Time Monitoring & Emergency Response
SCADA · Alarms · ESD · Safety Interlocks
Smarter Safety for Critical Operations
We implement control and monitoring systems that improve operational safety through live status, alarms, and fast emergency response. Our solutions integrate ESD logic, safety interlocks, and event logs for reliable incident handling.
- Live alarms, event logs, and operator dashboards.
- ESD interlocks for pumps, valves, and transfer lines.
- Emergency response workflows with alarm escalation.
Smart Inventory Management & Tank Gauging
Volume · Temperature · Density · Custody Support
Smart Inventory Management & Tank Gauging
Volume · Temperature · Density · Custody Support
Accurate Stock with Reduced Manual Errors
Our inventory systems provide real-time tank measurement and accurate stock tracking to reduce manual entry errors. We enable consistent reporting for operations, audits, and compliance.
- Real-time measurement of volume, temperature, and density.
- Inventory dashboards with trends and data logs.
- Transfer tracking to improve reconciliation and accuracy.
Automated Documentation & Regulatory Compliance
Reports · Audit Trails · Digital Logs
Automated Documentation & Regulatory Compliance
Reports · Audit Trails · Digital Logs
Clean Records for Full Traceability
We generate automated logs, reports, and audit trails to support regulatory compliance and safe operating procedures. Documentation is standardized to reduce paperwork and improve transparency.
- Automated shift/day/month reports with timestamps.
- Audit trails for alarms, actions, and setpoint changes.
- Standardized templates for inspections and compliance.
Emissions Reduction & Energy Optimization
Optimized Routing · Reduced Idle Time · Efficiency
Emissions Reduction & Energy Optimization
Optimized Routing · Reduced Idle Time · Efficiency
Eco-Friendly Logistics with Lower Operating Cost
Our automation reduces emissions by optimizing routing and decreasing idle time. Efficient control of pumps, loading systems, and operational schedules improves energy performance and sustainability.
- Reduced idle time via smarter operations and alerts.
- Optimized pump/valve sequencing to minimize energy waste.
- KPIs for energy, throughput, and sustainability tracking.
System Integration & Secure Connectivity
PLC · SCADA · IIoT · Remote Monitoring
System Integration & Secure Connectivity
PLC · SCADA · IIoT · Remote Monitoring
Connected Operations with Reliable Data
We integrate field instruments, PLCs, SCADA, and business reporting to provide a single source of truth for operations. Secure remote monitoring helps faster decisions and better uptime.
- Integration with tank gauging, flow meters, and safety systems.
- Centralized monitoring with alarm escalation and trends.
- Secure remote access for support and diagnostics.
Explore Our Case Studies
Discover how our automation solutions are transforming industries across the region.
We have completed over 200 projects in port fuel farm inventory management, HVAC systems, SCADA systems,
manufacturing, water treatment, and HSE monitoring. Working closely with our customers,
we help increase production efficiency, improve safety, and implement smart automation.
Our case studies highlight real-world results—from real-time HSE monitoring to predictive maintenance—
showing how advanced automation delivers measurable performance and long-term operational excellence.
OEE – Overall Equipment Effectiveness
Our OEE monitoring solution helps manufacturers boost productivity by providing real-time visibility into equipment Availability, Performance, and Quality. It integrates with PLC and SCADA systems to capture live machine data, calculate OEE automatically, and highlight inefficiencies that reduce output.
Designed for Industry 4.0, the system empowers production managers to reduce downtime, identify bottlenecks, and improve equipment utilization through smart analytics and actionable dashboards.
- Real-time OEE dashboards
- SCADA & PLC integration
- Shift-wise analytics
- Auto reports
- Downtime tracking
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
2
Processing & KPIs
SCADA/Edge computes Availability, Performance, and Quality (OEE = A × P × Q).
3
Visualization
Dashboards show Pareto losses, trend charts, and shift-based production KPIs.
4
Optimization
Teams act on insights to reduce stops, tune speeds, and improve overall yield.
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Availability
0%
Measures uptime vs planned production time.
Performance
0%
Compares actual vs ideal cycle speed.
Quality
0%
Shows percentage of defect-free output.
A × P × Q = OEE
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Uptime
+18%
Average increase in equipment availability.
Downtime
–22%
Reduced by eliminating top Pareto losses.
Quality Yield
+6%
Fewer rejects via real-time quality tracking.
Throughput
+12%
More good parts per shift at stable speed.
ROI: Payback in 3–6 months.
Request a Benchmark
Predictive Maintenance
Our Predictive Maintenance solution prevents unexpected equipment failures by analyzing vibration, temperature, current, and pressure data from PLCs and smart sensors. Using trend analytics and anomaly detection, it predicts when maintenance is required—before costly breakdowns occur.
The system integrates seamlessly with SCADA and IoT gateways, providing early warnings, maintenance scheduling, and performance reports. This proactive approach reduces downtime, optimizes spare parts, and extends asset life.
- Real-time condition monitoring
- AI-based fault prediction
- IoT sensor integration
- Automated maintenance alerts
- Downtime cost reduction
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
1
Sensing
IoT sensors & PLC tags capture vibration, temperature, current, and pressure continuously.
- Accelerometers & RTDs
- 4–20 mA / Modbus / Profinet
- Edge buffering
2
Analytics
Edge/SCADA computes features (RMS, harmonics, kurtosis), detects anomalies & estimates RUL.
- Trend & thresholds
- Spectral analysis
- RUL models
3
Actions
Auto-alerts and CMMS work orders trigger with parts, tools, and skills pre-assigned.
- Email/SMS/SCADA alarms
- CMMS tickets
- Inventory reservation
4
Improvement
Closed-loop feedback refines thresholds, models, and strategies over time.
- Cause tagging
- Model retraining
- Continuous improvement
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Health Score
0%
Real-time asset condition index.
MTBF
0h
Mean time between failures.
MTTR
0h
Mean time to repair (hours).
Health ↑ |
MTBF ↑ |
MTTR ↓
Applications
Where Predictive Maintenance is applied
Applications
Where Predictive Maintenance is applied
Motors & Gearboxes
Detect imbalance, misalignment, bearing wear, and lubrication issues.
- Vibration RMS & kurtosis
- Motor current signature
Pumps & Compressors
Catch cavitation, seal leaks, overheating, and flow anomalies early.
- Pressure & flow trends
- Temperature rise
Fans & HVAC
Monitor bearing health, belt tension, and filter clogging to keep airflow stable.
- Vibration & speed
- Static pressure & ΔP
Conveyors & Rollers
Identify mis-tracking, jam risk, and motor overloads before stop events.
- Current & torque
- Photoeye events
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
PLC / Field
Siemens, Rockwell, Eaton — DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet.
Edge & SCADA
WinCC, Movicon, Ignition — local dashboards, buffering, rule engines.
MES / CMMS
Work orders, spares, and production context via REST/OPC UA connectors.
Cloud & Security
MQTT/HTTPS to cloud; user roles, audit, TLS, on-prem or hybrid deployment.
Condition-Based Alarms
Our Condition-Based Alarms solution turns raw signals into smart actions. Using thresholds, rate-of-change, time windows, and composite logic across multiple tags, it triggers precise alerts only when conditions truly warrant attention—reducing nuisance alarms and helping operators act fast.
Fully integrated with PLC and SCADA/Edge, it supports alarm shelving, escalation, and audit trails. Notify via SMS/email, drive beacons/sirens, or interlock equipment for safety—configured to your SOPs and IEC/ISA best practices.
- Threshold & ROC rules
- Time-window & persistence logic
- Composite (AND/OR) conditions
- Escalation & shelving
- SMS/Email/SCADA actions
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
1
Threshold & Hysteresis
Reduce chatter using enter/exit bands, debounce timers, and deadbands.
- Hi/Lo/Hi-Hi/Lo-Lo
- Debounce ms/s
- Percent bands
2
Rate-of-Change
Detect abnormal spikes/drops regardless of absolute value (Δ/Δt).
- Positive/negative ROC
- Adaptive baseline
- Noise floor guard
3
Time Persistence
Alarm only if limit is exceeded continuously for a set duration.
- Hold-in window
- Cooldown window
- Windowed average
4
Composite Conditions
Combine tags with AND/OR/XOR for precise situations.
- Multi-tag logic
- Priority weights
- Latch/unlatch
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Multi-Channel
Email, SMS, SCADA banner; beacons/sirens by severity & shift.
- Per-team routing
- Quiet hours
- On-call rotation
Escalation Paths
Timed escalation with acknowledgement tracking and retries.
- Tiers & delays
- Auto re-page
- Audit trail
Shelving & Mute
Temporarily suppress known events with expiry and audit.
- Expiry timer
- Reason codes
- Supervisor override
Playbooks
Attach SOP links, checklists, and troubleshooting trees.
- Step-by-step
- Media & photos
- Verification step
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Pumps
Cavitation via ΔP + flow; seal leak via flow balance + sump level.
HVAC
Clogged filters from static pressure rise vs target airflow & ΔT.
Conveyors
Mis-tracking from photoeye patterns plus drive current spikes.
Motors/Gearboxes
Bearing wear by RMS/kurtosis + temperature drift and noise floor.
Integration
PLC · SCADA · CMMS · Security
Integration
PLC · SCADA · CMMS · Security
PLC / Field
DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet (Siemens / Rockwell / Eaton).
Edge & SCADA
WinCC, Movicon, Ignition—local rules, buffering, dashboards, audit.
CMMS / MES
REST/OPC UA to open work orders, reserve spares, attach context.
Security
RBAC, TLS, signed configs; on-prem or hybrid with MQTT/HTTPS.
HSE – Real-Time Monitoring
Monitor critical workplace conditions in real time to keep people safe and compliant. Our HSE platform collects live data from calibrated sensors and PLCs, visualizes trends, and triggers alarms when limits are exceeded—on the shop floor, in utilities, and at outdoor job sites.
The system supports centralized dashboards, SMS/email alerts, shift reports, and compliance exports, helping EHS teams act fast and document every event.
- Noise (dB) with dose & peaks
- Dust PM2.5/PM10 & TSP
- Lux (illumination levels)
- Heat stress (WBGT)
- VOC / H2S / CO / O2
- Geo-tagged alarms & reports
How HSE Monitoring Works
Sensors → Data Gateway → Alerts → Dashboards → Corrective Action
How HSE Monitoring Works
Sensors → Data Gateway → Alerts → Dashboards → Corrective Action
1
Real-Time Sensing
Noise, Dust (PM), Lux, Heat Stress, and VOC sensors capture live values in the work area.
2
Data Collection
Edge gateway/PLC aggregates signals and applies validation rules to avoid false alarms.
3
Alerts & Escalation
Threshold alarms trigger siren/stack light, SMS/email, and escalation to supervisors.
4
Dashboards & Logs
SCADA dashboards show trends, incidents, exceedance duration, and compliance reports.
Key Parameters Monitored
Noise · Dust/PM · Lux · Heat Stress · VOC (customizable thresholds)
Key Parameters Monitored
Noise · Dust/PM · Lux · Heat Stress · VOC (customizable thresholds)
Noise (dB)
0
Tracks exposure levels and exceedance time for worker safety.
Dust / PM
0
Monitors particulate concentration to reduce health risk and improve visibility.
Lux
0
Ensures adequate illumination in work zones and critical tasks.
Heat Stress
0
Tracks WBGT/temperature risk to prevent fatigue and heat incidents.
VOC
0
Detects VOC levels for early warning and safer working conditions.
Live → Alerts → Action = Safer Site
Results Achieved
Safety compliance, faster response, reduced incidents, better reporting
Results Achieved
Safety compliance, faster response, reduced incidents, better reporting
Compliance
Stronger
Digital logs and reports support audits and regulatory requirements.
Response Time
Faster
Instant alerts and escalation reduce time-to-action for incidents.
Incident Trend
Reduced
Early warnings and monitoring reduce repeated exceedances.
Reporting
Automated
Shift/day/month reports with exceedance duration and trends.
Outcome: A safer site with measurable, logged improvements.
Request a Demo
Bio-Diesel Automation
End-to-end automation for bio-diesel production—covering oil pre-treatment, esterification/transesterification, washing, drying, and polished storage. Our PLC–SCADA solution regulates flow, temperature, level, and blending ratios in real time to maintain consistent ASTM/EN quality with full traceability.
The system integrates batch/continuous skids, mass/volumetric flow meters, dosing pumps, and safety interlocks. Operators get live dashboards, alarms, and electronic batch records with audit trails for compliance.
- Recipe & batch management (A/B/C grades)
- Blending ratio control (B5–B100)
- Methanol & catalyst dosing (closed-loop)
- Reactor temperature & pressure control
- Inline density/viscosity QC
- Tank farm level & nitrogen blanketing
- ATEX/IECEx I/O & safety interlocks
- ERP/LIMS integration (REST/OPC UA)
Process Stages Covered
Pre-Treatment · Esterification/Transesterification · Washing · Drying · Storage
Process Stages Covered
Pre-Treatment · Esterification/Transesterification · Washing · Drying · Storage
1
Oil Pre-Treatment
Heating, filtration, feed stabilization, and flow metering to ensure consistent input quality.
2
Esterification / Transesterification
Recipe-based dosing and closed-loop temperature control to achieve reliable conversion rates.
3
Washing & Separation
Automated wash cycles with separator/centrifuge logic to reduce contaminants and improve clarity.
4
Drying & Polishing
Drying control and final conditioning to reduce moisture and meet product specifications.
5
Polished Storage
Tank-level monitoring, transfer sequencing, and blending control with safe interlocks.
6
Dashboards & Batch Traceability
SCADA dashboards, alarms, trends, and electronic batch records with audit trails for compliance.
Control & Instrumentation
Flow Meters · Dosing Pumps · Level/Temperature · Interlocks · PLC–SCADA
Control & Instrumentation
Flow Meters · Dosing Pumps · Level/Temperature · Interlocks · PLC–SCADA
Mass / Volumetric Flow Meters
0
Accurate feed, methanol, and transfer metering for stable reaction and blending.
Chemical Dosing Pumps
0
Recipe-driven dosing of methanol/catalyst with permissives and safe-start interlocks.
Temperature Control
0
Closed-loop control for heaters and heat exchangers to keep reaction stable.
Tank Level & Transfer
0
Level-based pump sequencing prevents overflow/dry-run and improves transfer safety.
Safety Interlocks
0
Permissives, ESD logic, high-high protection, and alarm escalation for safer operations.
Recipe → Control → Traceability = Stable Production
Operator Experience & Compliance
Dashboards · Alarms · Reports · Electronic Batch Records · Audit Trails
Operator Experience & Compliance
Dashboards · Alarms · Reports · Electronic Batch Records · Audit Trails
Live Dashboards
Clear
Real-time views for reactors, tanks, dosing, and transfers with trends and status.
Smart Alarms
Actionable
Priority alarms with escalation, acknowledgment, and event history for investigations.
Batch Reports
Automatic
Shift/day/batch reports including key values, alarms, and parameter trends.
Audit Trail
Traceable
Electronic batch records (EBR) with time-stamped events to support compliance needs.
Outcome: Controlled production with full traceability.
Request a Demo
H₂S Odor Control Panel
Integrated PLC–SCADA panel for hydrogen sulfide (H₂S) monitoring and abatement in pump stations, wet wells, tank farms, and treatment plants. The system reads fixed gas detectors (ppm), controls ventilation, chemical dosing, and scrubbers, and provides alarms with full event logging and reporting.
With built-in interlocks, redundancy options, and remote notifications, operators can maintain safe environments, meet compliance targets, and reduce odor complaints and corrosion risk.
- H₂S fixed detectors (PPM) with calibration timers
- Ventilation fans & dampers interlocks
- NaOCl / NaOH dosing skid control
- Carbon / chemical scrubber sequencing
- Beacon & siren by alarm level (Hi/Hi-Hi)
- Auto/Manual/Off with permissives
- Data logging, trends, reports
- Remote SMS/Email alerts
How H₂S Odor Control Works
Detection → Control Logic → Mitigation → Alarms → Logs & Reports
How H₂S Odor Control Works
Detection → Control Logic → Mitigation → Alarms → Logs & Reports
1
Continuous Gas Monitoring
Fixed H₂S detectors measure ppm values in wet wells, pump stations, tank farms, and odor-prone zones.
2
Staged Response Logic
PLC compares readings with warning/high/high-high limits and triggers staged actions to control odor and risk.
3
Ventilation & Scrubber Control
Fans, dampers, and scrubbers are controlled automatically, with run feedback and airflow permissives.
4
Chemical Dosing Control
Dosing pumps operate by setpoint/recipe with safety interlocks to prevent overdosing and protect equipment.
5
Alarms, Trends & Compliance
SCADA provides live dashboards, alarms, event logs, and reports for audits and odor-cause investigations.
Control Package Components
Detectors · Panel · Ventilation · Dosing Skid · Scrubber · Remote Alerts
Control Package Components
Detectors · Panel · Ventilation · Dosing Skid · Scrubber · Remote Alerts
H₂S Gas Detectors (ppm)
0
Fixed sensors with configurable alarm limits and optional redundancy for critical zones.
Ventilation Control
0
Fan/damper sequencing with run feedback, airflow permissives, and fallback modes.
Chemical Dosing Skid
0
Setpoint/recipe dosing with low-level protection, dry-run prevention, and safe-start interlocks.
Scrubber / Odor Unit
0
Start/stop control with status monitoring, fault alarms, and interlocks to prevent unsafe operation.
Alarms & Remote Alerts
0
Warning/high/high-high alarms via siren/stack light and optional SMS/email notifications.
Detect → Ventilate → Neutralize = Odor & Risk Control
Outcomes Delivered
Safer Sites · Reduced Complaints · Lower Corrosion · Audit-Ready Reporting
Outcomes Delivered
Safer Sites · Reduced Complaints · Lower Corrosion · Audit-Ready Reporting
Safety
Improved
Early warning and automated response reduce exposure and confined-space risk.
Odor Control
Reduced
Ventilation + dosing + scrubber coordination minimizes odor release to surrounding areas.
Corrosion Risk
Lower
Maintained gas levels help reduce damage to concrete structures and mechanical assets.
Reporting
Audit-Ready
Event logs, trends, and threshold reports support compliance and incident investigations.
Outcome: Safer stations with measurable odor and corrosion control.
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Factory Upgradation & Modernization
We specialize in upgrading legacy control systems, obsolete PLC panels, and outdated wiring into efficient, modern automation setups. Our factory upgradation projects enhance reliability, energy efficiency, and production transparency through Industry 4.0–ready PLC–SCADA solutions.
The upgrade process involves control panel redesign, new instrumentation integration, field rewiring, FAT–SAT documentation, and SCADA/HMI migration — all executed with minimal downtime to maintain production continuity.
- Legacy PLC to Siemens/ABB migration
- New control panel design & wiring
- HMI/SCADA re-engineering
- Energy monitoring & reports
- Instrument calibration & re-tagging
- Data logging & OEE analytics
- Network & communication upgrade
- Field commissioning & testing
How Factory Upgradation Works
Audit → Engineering → Panel Upgrade → Migration → FAT/SAT → Commissioning
How Factory Upgradation Works
Audit → Engineering → Panel Upgrade → Migration → FAT/SAT → Commissioning
1
Site Audit & Baseline Study
Assess legacy PLCs, panels, wiring condition, safety gaps, drawings, and spare-part availability.
2
Engineering & Upgrade Plan
Develop migration strategy, I/O mapping, control philosophy, network design, and cutover schedule.
3
Panel Redesign & Build
New PLC/MCC/VFD panels with better protection, labeling, and improved maintainability.
4
Instrumentation & Rewiring
Integrate new sensors/actuators, upgrade field wiring, and implement safer termination practices.
5
SCADA/HMI Migration
Migrate screens, alarms, trends, and reports to a modern, operator-friendly SCADA/HMI platform.
6
FAT–SAT & Handover
FAT checklists, I/O testing, SAT commissioning, as-built documents, and operator training.
Modernization Scope
PLC Upgrade · Panels · Wiring · Instrumentation · Networking · Documentation
Modernization Scope
PLC Upgrade · Panels · Wiring · Instrumentation · Networking · Documentation
PLC & I/O Upgrade
0
Replace obsolete PLCs, refresh I/O, and remap tags for long-term support and reliability.
Energy & Efficiency
0
Optimized sequencing, VFD integration, and better control logic to reduce energy losses.
SCADA/HMI Modernization
0
New dashboards, alarms, trends, and reports—built for productivity and faster decisions.
Rewiring & Instrumentation
0
Field cabling upgrades, new sensors, signal conditioning, and improved termination standards.
Safety & Reliability
0
Interlocks, protections, grounding improvements, and standardized wiring for fewer failures.
Upgrade → Stabilize → Digitalize = Modern Factory
Results Delivered
Less Downtime · Better Visibility · Easier Maintenance · Industry 4.0 Ready
Results Delivered
Less Downtime · Better Visibility · Easier Maintenance · Industry 4.0 Ready
Reliability
Higher
Obsolete hardware replacement and improved wiring practices reduce breakdown frequency.
Downtime
Minimized
Phased cutover planning with FAT/SAT reduces impact on production continuity.
Transparency
Improved
SCADA dashboards, alarms, and trends provide real-time visibility across production.
Documentation
Complete
As-built drawings, I/O lists, FAT/SAT packs, and training support long-term maintenance.
Outcome: Modern automation with minimal downtime and long-term support.
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Centralised HVAC Automation
End-to-end automation for central plants and building air systems. Our PLC/BMS solution sequences chillers, optimizes primary/secondary pumping, and supervises AHUs/FCUs with intelligent setpoints to minimize energy while maintaining comfort and IAQ.
Dashboards, trends, and alarms give facilities teams clear visibility across plants, risers, and floors. Integrations with energy meters and occupancy signals drive demand-based ventilation and chilled-water reset.
- Chiller lead–lag & staging
- Pump & cooling tower VFD control
- ΔT optimization & CHW reset
- AHU/FCU supply-air & PID loops
- CO₂-based demand ventilation
- Filter ΔP & maintenance alerts
- Energy metering & reports
- BACnet/IP & Modbus integration
- Fault detection & diagnostics (FDD)
How Centralised HVAC Automation Works
Plant Sequencing → Pump Optimization → AHU/FCU Control → Energy Logic → Dashboards
How Centralised HVAC Automation Works
Plant Sequencing → Pump Optimization → AHU/FCU Control → Energy Logic → Dashboards
1
Chiller Plant Sequencing
Automatic lead/lag sequencing of chillers based on load, run hours, and availability with safe interlocks.
2
Primary/Secondary Pump Optimization
VFD-based pumping control using ΔP/flow logic to reduce power consumption while maintaining required distribution.
3
AHU / FCU Supervision
Control of supply air temperature, chilled water valves, fans, and schedules with zone-level feedback.
4
Intelligent Setpoints
Dynamic setpoints for chilled water reset and supply air reset based on load, ambient, and occupancy signals.
5
IAQ & Demand-Based Ventilation
Integration of CO₂/IAQ sensors and occupancy to drive ventilation rates while maintaining comfort targets.
6
Dashboards, Trends & Alarms
Facility-wide visibility across plant, risers, and floors with alarms, trends, and operational reports.
Control Scope & Integrations
Chillers · Pumps · Cooling Towers · AHUs/FCUs · Energy Meters · Occupancy/IAQ
Control Scope & Integrations
Chillers · Pumps · Cooling Towers · AHUs/FCUs · Energy Meters · Occupancy/IAQ
Chiller Plant Control
0
Lead/lag sequencing, run-hour balancing, availability checks, and alarm handling.
VFD Pump Optimization
0
ΔP/flow control logic, soft-starting, protection interlocks, and pump alternation.
AHU / FCU Supervision
0
Schedules, temperature control, valve modulation, fan status, and floor/zone visibility.
Chilled Water Reset
0
Automatic CHW setpoint reset based on load/ambient to reduce compressor power.
Energy Meter Integration
0
kW, kWh, PF, and demand monitoring to support energy reporting and optimization.
IAQ & Occupancy
0
CO₂/IAQ signals and occupancy logic for demand-based ventilation and comfort control.
Comfort → Efficiency → Visibility = Smarter HVAC
Results Delivered
Lower Energy · Stable Comfort · Better IAQ · Faster Maintenance Response
Results Delivered
Lower Energy · Stable Comfort · Better IAQ · Faster Maintenance Response
Energy Performance
Improved
Plant sequencing and reset strategies reduce unnecessary compressor and pump power.
Response Time
Faster
Alarms and live dashboards help teams react quickly to plant faults and comfort issues.
Visibility
Centralized
Trends and reporting across plants, risers, and floors support better operational decisions.
Comfort & IAQ
Stable
Demand-based ventilation maintains IAQ and comfort while avoiding over-ventilation.
Outcome: Efficient HVAC control with measurable comfort and energy gains.
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Explore Our Products
Our products including pressure transducers and temperature sensors. Ultrasonic level sensors and flow meters. PLC, HMI and VFDs. SCADA and remote monitoring systems. Fuel transfer pumps and control panel systems, etc. As a leading system integrator companies in Dubai, we offer unlimited technical support until successfully hand over the project.
Explore Our Products
SCADA & PLC Programming
We offer SCADA software for all industries, with full technical support, PLC programming, and control panel design.
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HVAC, FAHU, FCU & Ecology Units
We provide automation for chillers, pumps, and ecology units with seamless SCADA/BMS integration for energy efficiency.
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Control Panel & Switchgears
Custom MCCs, VFD panels, fuel management systems, and water treatment automation tailored to your needs.
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PLC / HMI / VFD
Explore insights, case studies, and innovations from our automation projects and real-world deployments.
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Pressure Transducer
Pressure transducers provide accurate pressure measurement and are suitable for a wide range of applications with simple integration.
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Industrial Flow Meters
We supply flow meters for all industries—plus selection support, installation, and commissioning.
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Temperature Sensors
RTD PT100 sensors deliver high-accuracy temperature measurement for a wide range of industrial controllers.
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Level Sensors
Ultrasonic level sensors provide non-contact measurement—ideal for clean, low-maintenance applications.
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